Archive for October 2nd, 2007
Setup ignition timing (4th gen accord)

Here is a guide on how to setup ignition timing on a 90-93 Honda Accord

1) Let engine warm up to full idle @ 750 RPM +/- 50 RPM

2) Install jumper cable on the 2-pin service connector located under passenger-front dashboard

3) Hook-up your ignition timing gun (one connector to positive battery terminal, one to body ground and the spark plug wire clip on #1 cylinder - one farthest right on driver-side)

4) Pull the timing plug located to the left of exhaust manifold to see the flywheel timing marks (manual trans.)

5) Point ignition timing gun at the flywheel

6) Line yourself up right (using post above this one) so that you are correctly viewing the ignition timing marks with the timing gun

7) Find where your ignition timing is currently and adjust accordingly via moving distributor housing:

- stock ignition timing is 15 deg. +/- 2 deg BTDC (before top-dead center)

- so your ignition timing range is 13-17 deg BTDC

8) To advance or retard the ignition timing at the distributor housing:

- face the distributor from the passenger-side front fender

- loosen up all 3 screws

- rotate towards exhaust manifold (clockwise) to retard ignition timing

- rotate towards intake manifold (counter-clockwise) to advance ignition timing

- make small adjustments, snug up 3 screws, check timing with gun again & repeat if necessary

- once timing is set, tighten up all 3 screws at the distributor housing

9) Remove jumper cable from the 2-pin service connector located under passenger-front dashboard

Accord Service guide

Service intervals for 4th generation Honda Accords

Every 3,000 or 5,000 miles:

- change motor oil & oil filter

> every 3,000 miles for city driving

> every 5,000 miles for highway driving

Every 15,000 miles:
- replace air filter
- replace copper spark plugs
- replace distributor cap & rotor
- check spark plug wires, replace if necessary

Every 30,000 miles:

- coolant flush
- change transaxle fluid

> ATF - Dexron/Mercon III

> MT fluid - 10W-40 motor oil or Synchromesh

Every 50,000 miles:

- replace fuel filter
- check platinum spark plugs, replace if necessary

Every 100,000 miles:

- replace timing belt, balancer belt, water pump (install balancer shaft seal retainer, if you have not already)
- replace platinum spark plugs

The NA fact sheet

Here are a whole list of positives and cons for modifications to your Honda engine while keeping it naturally aspirated or also known as All Motor mods.

Intake modifications:

Short Ram Intake: Less exposure to incoming airflow, more prone to engine bay heat in original form.

Cold Air Intake: More airflow exposure, cooler air intake charge, prone to water damage.

Throttle Bodies

Bypassing coolant lines to TB:

> coolant warms the incoming air

> coolant prevents TB butterfly from sticking in cold weather conditions

> The process is included in the installation directions when installing Hondata or other intake manifold gaskets

> longer engine warm-up time

>eliminates functionality of fast-idle thermo valve

Tapered throttle-bodies:

> taper helps increase incoming air velocity & helps keep some low-end

Individual/multiple throttle-bodies:

> increased throttle response

> air travels shorter distance

> less air friction than traditional intakes

> expensive pre-fabbed ITBs are available such as: Toda,  etc.

> difficult to tune

Intake Manifold

Plenum - This is the air chamber which is found above the runners of the intake manifold. The plenum acts as a resorvoir of air, ready to be sucked in by each cylinder. Sometimes increasing the plenum volume helps with performance if your engine breathes well and other times it makes no difference because your engine is already maxed out on how much it can breathe in. So it really depends how it is tuned from the factory.

Runners -

Port-size: Each engine has an optimal runner port-size that gains the most volume at the least loss of air velocity. A taper in the runners can help balance air velocity with volume.

Length: Long runners make more torque/low-end and the shorter runners are for top-end.

Geometry: For best airflow, the runners should have smooth bends or keep them straight as in some ITB setups. Tapered runners can help balance air velocity and volume.

Finish: A semi-rough finish helps with fuel atomization and with power on the inside and cylinder head end of the runners.

Cylinder Head

Portmatch - Portmatching can be done on both intake manifolds and exhaust manifolds/headers. At the point where the manifolds meet the cylinder head ports, the mating areas are cleaned up so they flow well into each other. This aids in getting the most potential out of your existing setup.

Mild Port & Polish/Clean-up - This involves a portmatch, but also involves going into the ports to clean up any flash. No excessive porting is done rather a port clean-up. This will flow a better than a port-match, but still nothing too exciting.

Performance Port & Polish - This involves all the above plus usually enlarging the ports some, cleaning up the casting flaws, using certain grit rolls, etc. for good flow and A/F mixture. This job is usually involved with a valve-job, new valve stem seals, head cleaning and resurface and/or mill. They hit both intake and exhaust ports.

Camshafts

Naturally-Aspirated/Nitrous - Camshafts for NA based setups have more duration and more overlap for the effect to recharge the cylinders with a fresh intake of air.

Forced Induction (i.e. turbos & superchargers) - Camshafts for forced induction setups have less overlap because with a pressurized intake you would defeat the purpose of filling the cylinders to their max potential.

Valve Lift - This is the distance a valve opens from the closed position at the valve seat. Camshaft specifications are given with max valve lift measurements for both intake and exhaust.

Cam Lobe Lift - This is the distance from the outer diameter of the cam base circle to the tip of the tear-drop shape. Camshaft specifications are given with max cam lobe lift measurements for both intake and exhaust.

Rocker Ratio - This is the ratio number you get when you take max valve lift and divide it by max cam lobe lift. This ratio is handy if you retain your stock rocker arms on a performance build and use a performance camshaft(s) of some sort. Using this ratio, you can indirectly find the max valve lift for any camshaft(s) that you know the max cam lobe lift specifications for.

Overlap - Amount of duration (degrees) that the intake and exhaust valves are open at the same time. This is related to the effect and on most naturally-aspirated engines can produce more gains in power, some engines are more responsive than others. This can be used on forced induction setups as well.

Header

Off-shelf Header: Brands like X-Force, DC sports, Megan Racing, DC-S, OBX, etc. are the basic bolt-on modifications such as intake, exhaust, mild camshaft(s) with low compression ratio. Most of these are 4-2-1 design.

Kamikazee Header: These are different from the usual headers as they have 4-1 design and 2.5″ collector and same size down-pipe. This header will need to be port-matched to the head and replace the manifold-to-downpipe gasket with something of better quality.

Custom Header: Custom are only really needed for real extreme setups that already have had a reasonable amount of head work, exhaust and intake modifications done.

F22a turbo kit installtion instructions

Have a look at this guide if you are interested in turbocharging your CB7 Honda Accord

http://home.comcast.net/~ndd3d/TurboInstall.pdf 

H & F Engine Series Specs

Blocks

BLOCK TYPE
H22A = closed deck
H22A1 = closed deck
H22A4 = open deck
H23A = open deck
H23A1 = closed deck
F20A = open deck
F20B = open deck
F22A = open deck
F22B = open deck
F22B1 = open deck
F22B2 = open deck
F23A = open deck

DECK HEIGHT
H22A = 219.5mm/8.643
H22A1 = 219.5mm/8.643
H22A4 = 219.5mm/8.643
H23A = 219.5mm/8.643
H23A1 = 219.5mm/8.643
F20A = 219.5mm/8.643
F20B = 219.5mm/8.643
F22A = 219.5mm/8.643
F22B = 219.5mm/8.643
F22B1 = 219.5mm/8.643
F22B2 = 219.5mm/8.643
F23A = 219.5mm/8.643

BORE
H22A block = 87mm/3.425
H22A1 block = 87mm/3.425
H22A4 Block = 87mm/3.425
H23A block = 87mm/3.425
H23A1 block = 87mm/3.425
F20A block = 85mm/3.346
F20B block = 85mm/3.346
F22A block = 85mm/3.346
F22B block = 85mm/3.346
F22B1 block = 85mm/3.346
F22B2 block = 85mm/3.346
F23A block = 86mm/3.385

Rods

LENGTH
H22A = 143.0mm/5.633
H22A1 = 143.0mm/5.633
H22A4 = 143.0mm/5.633
H23A = 141.5mm/5.572
H23A1 = 141.5mm/5.572
F20A = 145.0mm/5.709
F20B = 145.0mm/5.709
F22A = 141.5mm/5.572
F22B = 141.5mm/5.572
F22B1 = 141.5mm/5.572
F22B2 = 141.5mm/5.572
F23A = 141.0mm/5.551

WIDTH
H22A = 23.75mm/.935
H22A1 = 23.75mm/.935
H22A4 = 23.75mm/.935
H23A = 23.75mm/.935
H23A1 = 23.75mm/.935
F20A = 23.75mm/.935
F20B = 23.75mm/.935
F22A = 23.75mm/.935
F22B = 23.75mm/.935
F22B1 = 23.75mm/.935
F22B2 = 23.75mm/.935
F23A = 19.81mm/.780

MAIN BORE
H22A = 51.00mm/2.008
H22A1 = 51.00mm/2.008
H22A4 = 51.00mm/2.008
H23A = 51.00mm/2.008
H23A1 = 51.00mm/2.008
F20A = ???
F20B = 48.00mm/1.890
F22A = 51.00mm/2.008
F22B = 51.00mm/2.008
F22B1 = 51.00mm/2.008
F22B2 = 51.00mm/2.008
F23A = 48.00mm/1.890

PIN BORE
H22A = 21.97-21.98mm/.8649-.8654
H22A1 = 21.97-21.98mm/.8649-.8654
H22A4 = 21.97-21.98mm/.8649-.8654
H23A = 21.97-21.98mm/.8649-.8654
H23A1 = 21.97-21.98mm/.8649-.8654
F20A = 21.97-21.98mm/.8649-.8654
F20B = 21.97-21.98mm/.8649-.8654
F22A = 21.97-21.98mm/.8649-.8654
F22B = 21.97-21.98mm/.8649-.8654
F22B1 = 21.97-21.98mm/.8649-.8654
F22B2 = 21.97-21.98mm/.8649-.8654
F23A = 21.97-21.98mm/.8649-.8654

Pistons

BORE
H22A = 87mm/3.425
H22A1 = 87mm/3.425
H22A4 = 87mm/3.425
H23A = 87mm/3.425
H23A1 = 87mm/3.425
F20A = 85mm/3.346
F20B = 85mm/3.346
F22A = 85mm/3.346
F22B = 85mm/3.346
F22B1 = 85mm/3.346
F22B2 = 85mm/3.346
F23A = 86mm/3.385

COMPRESSION HEIGHT
H22A = 31.0mm/1.221
H22A1 = 31.0mm/1.221
H22A4 = 31.0mm/1.221
H23A = 30.5mm/1.203
H23A1 = 30.5mm/1.203
F20A = ???
F20B = 31.0mm/1.221
F22A = 30.5mm/1.203
F22B = 30.5mm/1.203
F22B1 = 30.5mm/1.203
F22B2 = 30.5mm/1.203
F23A = 30.0mm/1.181

PISTON VOLUME
H22A = -1.9 cc
H22A Type S = +4.2 cc
H22A1 = -1.8 cc
H22A4 = -1.8 cc
H23A = +4.3 cc
H23A1 = -9.9 cc
F20A = -4.7 cc
F20B = +8.0 cc
F22A = -14.5 cc
F22B = -11.2 cc
F22B1 = -14.5 cc
F22B2 = -14.5 cc
F23A = -18.0 cc

WRIST PIN DIAMETER
H22A = 22.0mm/.866
H22A1 = 22.0mm/.866
H22A4 = 22.0mm/.866
H23A = 22.0mm/.866
H23A1 = 22.0mm/.866
F20A = 22.0mm/.866
F20B = 22.0mm/.866
F22A = 22.0mm/.866
F22B = 22.0mm/.866
F22B1 = 22.0mm/.866
F22B2 = 22.0mm/.866
F23A = 22.0mm/.866

Crankshafts

STROKE
H22A = 90.7mm/3.570
H22A1 = 90.7mm/3.570
H22A4 = 90.7mm/3.570
H23A = 95mm/3.740
H23A1 = 95mm/3.740
F20A = 88mm/3.464
F20B = 88mm/3.464
F22A = 95mm/3.740
F22B = 95mm/3.740
F22B1 = 95mm/3.740
F22B2 = 95mm/3.740
F23A = 97mm/3.818

MAIN JOURNAL DIAMETER
H22A = 50mm
H22A1 = 50mm
H22A4 = 55mm
H22A4 = 50mm (1997 Only)
H23A = 55mm
H23A1 = 50mm
F20A = 50mm
F20B = 55mm
F22A = 50mm
F22B = 50mm
F22B1 = 50mm
F22B2 = 50mm
F23A = 55mm

ROD JOURNAL DIAMETER
H22A = 47.95mm/1.888
H22A1 = 47.95mm/1.888
H22A4 = 47.95mm/1.888
H23A = 47.95mm/1.888
H23A1 = 47.95mm/1.888
F20A = 47.95mm/1.888
F20B = 44.98mm/1.771
F22A = 47.95mm/1.888
F22B = 47.95mm/1.888
F22B1 = 47.95mm/1.888
F22B2 = 47.95mm/1.888
F23A = 44.98mm/1.771

Cylinder Heads

HEAD VOLUME
H22A = 53.8cc
H22A1 = 53.8cc
H22A4 = 53.8cc
H23A = 53.8cc
H23A1 = 50.0cc
F20A = 50cc
F20B = ???
F22A = 50.5cc
F22B = 50.5
F22B1 = 50.6cc
F22B2 = 50.6cc
F23A = ???

INTAKE VALVE DIAMETER
H22A = 35mm/1.38
H22A1 = 35mm/1.38
H22A4 = 35mm/1.38
H23A = 35mm/1.38
H23A1 = 34mm/1.34
F20A = 34mm/1.34
F20B = 34mm/1.34
F22A = 34mm/1.34
F22B = 34mm/1.34
F22B1 = 34mm/1.34
F22B2 = 34mm/1.34
F23A = 34mm/1.34

EXHAUST VALVE DIAMETER
H22A = 30mm/1.18
H22A1 = 30mm/1.18
H22A4 = 30mm/1.18
H23A = 30mm/1.18
H23A1 = 29mm/1.14
F20A = 29mm/1.14
F20B = 29mm/1.14
F22A = 29mm/1.14
F22B = 29mm/1.14
F22B1 = 29mm/1.14
F22B2 = 29mm/1.14
F23A = 29mm/1.14

Head Gaskets

BORE
H22A = 88mm/3.46
H22A1 = 88mm/3.46
H22A4 = 88mm/3.46
H23A = 88mm/3.46
H23A1 = 88mm/3.46
F20A = 85.5mm/3.37
F20B = 85.5mm/3.37
F22A = 85.5mm/3.37
F22B = 85.5mm/3.37
F22B1 = 85.5mm/3.37
F22B2 = 85.5mm/3.37
F23A = 86.5mm/3.41

THICKNESS
H22A = 0.66mm/.026
H22A1 = 0.66mm/.026
H22A4 = 0.66mm/.026
H23A = 0.66mm/.026
H23A1 = 0.66mm/.026
F20A = 0.66mm/.026
F20B = 0.66mm/.026
F22A = 0.66mm/.026
F22B = 0.66mm/.026
F22B1 = 0.66mm/.026
F22B2 = 0.66mm/.026
F23A = 0.66mm/.026

Note:
Gasket thickness measured after crush

Bearings

MAIN BEARING THICKNESS
Blue: 2.013 - 2.010mm / 0.0793 - 0.0791
Black: 2.010 - 2.007mm / 0.0791 - 0.0790
Brown: 2.007 - 2.004mm / 0.0790 - 0.0789
Green: 2.004 - 2.001mm / 0.0789 - 0.0788
Yellow: 2.001 - 1.998mm / 0.0788 - 0.0787
Pink: 1.998 - 1.995mm / 0.0787 - 0.0785
Red: 1.995 - 1.992mm / 0.0785 - 0.0783

ROD BEARING THICKNESS
Blue: 1.510 - 1.507mm / 0.0594 - 0.0593
Black: 1.507 - 1.504mm / 0.0593 - 0.0592
Brown: 1.504 - 1.501mm / 0.0592 - 0.0591
Green: 1.501 - 1.498mm / 0.0591 - 0.0590
Yellow: 1.498 - 1.495mm / 0.0590 - 0.0589
Pink: 1.495 - 1.492mm / 0.0589 - 0.0587
Red: 1.492 - 1.489mm / 0.0587 - 0.0586

MAIN BEARING WIDTH
H22A = 19.9mm/.784
H22A1 = 19.9mm/.784
H22A4 = 19.9mm/.784
H23A = 19.9mm/.784
H23A1 = 19.9mm/.784
F20B = 19.9mm/.784
F22A = 19.9mm/.784
F22B = 19.9mm/.784
F22B1= 19.9mm/.784
F22B2= 19.9mm/.784
F23A = 19.9mm/.784

ROD BEARING WIDTH
H22A = 19.35mm/.762
H22A1 = 19.35mm/.762
H22A = 19.35mm/.762
H23A = 19.35mm/.762
H23A1 = 19.35mm/.762
F20A = 19.35mm/.762
F20B = 19.35mm/.762
F22A = 19.35mm/.762
F22B = 19.35mm/.762
F22B1 = 19.35mm/.762
F22B2 = 19.35mm/.762
F23A = 15.47mm/.609

H & F Engine Series transmission Info (USDM auto)

USDM F22AX 90-93 ACCORD DX/LX COUPE/SEDAN:

2.705 1
1.464 2
1.028 3
0.707 4
4.285 final

4th gear 195/60 R15
70mph = 2944 rpm
80mph = 3364 rpm

USDM F22AX 90-93 ACCORD EX/SE COUPE/SEDAN:

2.705 1
1.464 2
1.028 3
0.674 4
4.285 final

4th gear 195/60 R15
70mph = 2806 rpm
80mph = 3207 rpm

USDM F22B1/F22B2 ACCORD 94-97 COUPE/SEDAN:

2.736 1
1.483 2
1.026 3
0.674 4
4.133 final

4th gear 195/60 R15
70mph = 2707 rpm
80mph = 3093 rpm

USDM F22B1/F22B2 ACCORD 94-97 WAGON:

2.736 1
1.483 2
1.026 3
0.674 4
4.285 final

4th gear 195/60 R15
70mph = 2806 rpm
80mph = 3207 rpm

USDM F22A1 PRELUDE S 92-96 COUPE:

2.705 1
1.482 2
1.028 3
0.707 4
4.285 final

4th gear 195/60 R15
70mph = 2944 rpm
80mph = 3364 rpm

USDM H23A1 PRELUDE Si 92-96 COUPE:

2.705 1
1.535 2
1.057 3
0.750 4
4.428 final

4th gear 195/60 R15
70mph = 3227 rpm
80mph = 3688 rpm

H & F Engine Series transmission Info (USDM manual)

USDM F22AX 90-93 ACCORD DX/LX COUPE/SEDAN:

3.307 1
1.809 2
1.230 3
0.903 4
0.705 5
4.062 final

5th gear 195/60 R15
70mph = 2782 rpm
80mph = 3180 rpm

USDM F22AX 90-93 ACCORD EX COUPE/SEDAN:

3.307 1
1.809 2
1.185 3
0.870 4
0.685 5
4.062 final

5th gear 195/60 R15
70mph = 2703 rpm
80mph = 3090 rpm

USDM H23A1 PRELUDE Si 92-96 COUPE:

3.307 1
1.857 2
1.320 3
1.034 4
0.812 5
4.266 final

5th gear 195/60 R15
70mph = 3366 rpm
80mph = 3847 rpm

USDM H22A1 PRELUDE VTEC 93-96 COUPE:
3.307 1
1.950 2
1.360 3
1.071 4
0.871 5
4.266 final

5th gear 195/60 R15
70mph = 3610 rpm
80mph = 4126 rpm

JDM H22A 92-96:

3.307 1
1.950 2
1.360 3
1.034 4
0.787 5
4.266 final

5th gear 195/60 R15
70mph = 3262 rpm
80mph = 3728 rpm

USDM F22B1 ACCORD VTEC 94-97 COUPE/SEDAN:

3.307 1
1.809 2
1.185 3
0.933 4
0.685 5
4.062 final

5th gear 195/60 R15
70mph = 2703 rpm
80mph = 3090 rpm

USDM F22B2 ACCORD non-VTEC 94-97 COUPE/SEDAN:

3.307 1
1.809 2
1.185 3
0.903 4
0.685 5
4.062 final

5th gear 195/60 R15
70mph = 2703 rpm
80mph = 3090 rpm

USDM F22B1/F22B2 ACCORD 94-97 WAGON:

3.307 1
1.809 2
1.185 3
0.903 4
0.685 5
4.266 final

5th gear 195/60 R15
70mph = 2839 rpm
80mph = 3245 rpm

USDM F22A1 Prelude S 92-96 COUPE:

3.307 1
1.809 2
1.230 3
0.903 4
0.705 5
4.062 final

5th gear 195/60 R15
70mph = 2782 rpm
80mph = 3180 rpm

JDM F20B VTEC:

3.285 1
1.956 2
1.344 3
1.034 4
0.787 5
4.266 final

5th gear 195/60 R15
70mph = 3262 rpm
80mph = 3728 rpm

JDM F22B non-VTEC:

3.307 1
1.810 2
1.269 3
0.966 4
0.787 5
4.062 final

5th gear 195/60 R15
70mph = 3106 rpm
80mph = 3550 rpm

Honda Accord Tourer

More on the Accord Tourer concept

Looking to be similair to the Accord Euro but thats not a bad thing at all :)

http://www.worldcarfans.com/9070911.018/honda-present-accord-tourer-concept

Accord Tourer concept

FRANKFURT — Honda’s President and CEO, Mr Takeo ***ui, has unveiled the Accord Tourer concept at the 2007 Frankfurt Motor Show, giving potential styling clues of the next generation Accord Euro range.

The new European Accord is slated to go on sale in the UK from mid-2008. Its wider, lower look signals a more sporty styling approach. Innovative chassis technology will deliver an involving driving experience without compromising ride comfort. It will be powered by a range of advanced, low emissions engines.

The Accord Tourer concept has smarter, sleeker proportions than its predecessor, yet greater width, which makes for a more spacious cabin and also allows for an increase in the track to help give superb handling.

The new European Accord will be one of the first cars to offer an entirely Euro 5-compliant engine line-up. Two petrol engines of 2.0 and 2.4-litre capacities and a 2.2-litre diesel engine mirror those in the current European Accord range, but power output will be boosted and emissions and fuel economy significantly improved.

Production versions of the new Accord will debut in Saloon and Tourer forms at the 2008 Geneva Motor Show.

The European market Accord is known as the Accord Euro in Australia. Details of the Australian specification Accord Euro range will be announced closer to the launch date, expected to be in mid to late 2008.

http://www.honda.com.au/wps/wcm/connect/internet/honda.com.au/home/news/honda+shows+euro+focus+at+frankfurt